Volvo Penta MD2040 Heat Exchanger Repair Kit

The aftermarket cast iron heat exchanger casing on these engines is robust, but corrodes and eventually leaks where the brass filler neck is bonded to the casing. A new heat exchanger is prohibitively expensive and we have therefore put together a comprehensive kit that will enable you to repair your existing casing using a new filler neck and high quality 'cold weld' epoxy. Basic workshop tools will be needed to carry out a successful repair and the annotated guide above shows the process.

Our kit includes

• X1 brass heat exchanger neck
• x1 heat exchanger cap
• x1 packet of JB Weld epoxy (excellent stuff, with plenty left over for other jobs!)
• x1 set of heat exchanger gaskets and seal
• x1 5ml tube of Hylomar gasket sealant for the coolant gaskets

Note that we're unable to ship the Hylomar sealant outside of the UK.

For all your Volvo Penta MD2040 needs, visit our Volvo Penta MD2040 engine parts page or explore our full Volvo Penta parts category for a broader selection